Full container check

HEUFT PRIME
Finding quality defects quite easily: compact full container check with self-explanatory user guidance.
Inspecting the fill level, checking the presence, position and tightness of closures, detecting unlabelled full containers and serial faults and consistently rejecting faulty products: this is easier than ever before with the HEUFT PRIME ! Because the compact full container check combines different detection technologies with a high degree of automation and the audiovisual HEUFT NaVi user guidance.
Fill level detection
Finding underfills and overfills reliably: the right technology for each application.
Too little, too much or exactly right: the HEUFT PRIME can be perfectly equipped with different detection modules for a precise fill level detection.
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Closure detection
Checking the tightness: special procedures for different closures.
Missing, incorrectly positioned and leaking: the HEUFT PRIME identifies closure faults such as these reliably. Different procedures are used for this: it checks the presence and position with special sensor and optical technologies. Therefore missing closures or closure elements which are too high are noticed immediately. The same applies to deviating closure curvatures which draw conclusions about the internal pressure and consequently the tightness of the containers.
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Label check
Paying attention to the labels: specific examination of the presence.
Collar, body, neck or wrap-around label: there must not be any missing! The HEUFT PRIME checks whether this is really the case by means of special sensors which make use of the different reflection characteristics of the container surface and the label. Therefore it is immediately clear when one or several of them are missing. The sensors can be directly integrated in the labeller. A presence check is also possible whilst the containers are being transported on the conveyor as an alternative.
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Serial fault detection
Noticing the repeated occurrence of defects in good time: locator for safeguarding productivity.
Specific, in good time and sustainable: the HEUFT PRIME prevents faults from becoming serial faults and impairing the productivity of the complete filling and packaging line. For example an integrated locator function records when a particular filler valve regularly underfills in good time.
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Fault rejection
Preventing recalls: the reliable rejection of faulty containers.
Fast, careful and accurate: highest precision when detecting faults is only effective if the products in question are also removed afterwards. The single-segment and multi-segment rejection systems of the HEUFT rejector series deal with this both precisely and carefully.
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Product monitoring and self-tests
Playing it safe: exact product tracking and regular self-tests.
Always knowing the current location of a particular product: each one is tracked precisely for this. This ensures that none remain uninspected.
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Easy brand changes
Changing automatically: adapting the detection units.
Fast, automatic and simple: the HEUFT PRIME carries out brand and program changes fully automatically. The height of the detection modules on the device adapts to the changed container format automatically. This protects against incorrect settings during brand changes due to operating errors, frees up human resources, saves time and money and minimises the risk of efficiency and productivity losses due to lengthy changeover times.
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Optional additional functions
Detecting even more: extensions to the range of functions.
Modular, multifunctional and retrofittable: the functionality of the compact HEUFT PRIME can be optionally developed and extended. Therefore it can be equipped with up to two
in-house developed colour sensor cameras in which both the adaptive LED lighting and the real-time image processing are directly integrated. For example this makes a top-down and a lateral inspection of the closures possible in order to check, among other things, lid logos, colour and brand affiliation as well as finding defects. Or a detailed label inspection that is the detection and verification of product markings such as best before dates, barcodes and data matrix codes.
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HEUFT NaVi
Simply knowing what to do: self-explanatory audiovisual user guidance.
Intuitive, individual and audiovisual: previous knowledge is not required in order to operate the HEUFT PRIME reliably. The HEUFT NaVi user guidance is self-explanatory and supports the respective user step by step.
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HEUFT checkPoints
Simply seeing where what has to be done: trouble-free localisation.
Clear, direct and purposeful: the user can cope immediately on the rare occasions when manual intervention is needed. Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides.
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Network technologies
Networking everything: online connection for increased efficiency and quality.
Information transmission in real time, production data acquisition, line analysis and remote maintenance: networking is the answer!
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HEUFT rejector
Removing faulty products: the right rejector for all cases.
For example, the single-segment HEUFT flip and HEUFT mono rejectors as well as the multi-segment HEUFT DELTA-FW and HEUFT DELTA-K systems are ideally suited for the reliable rejection of faulty, filled containers.- all the basic functions for a full container check in one compact device
- automatic vertical adjustment for all the detection units for easy and fast brand and format changes
- self-explanatory HEUFT NaVi user guidance with integrated auxiliary tools and extensive audiovisual step-by-step assistance
- clear touchscreen user interface concentrating on the essentials and rapid login with personalised access levels
- attractive price due to series production
- performance range – up to 1,200 containers per minute
- reduction of the false rejection rate during the closure detection up to 0.01 %