All in one labelling machine
HEUFT TORNADO II dynamic
Genuinely responsive labelling results: semi-modular labeller with voice control.
The HEUFT TORNADO II dynamic has an open design and is a semi-modular machine based on the highly automated HEUFT SPECTRUM II which achieves simply more performance, dynamics and precision when applying wet glue, self-adhesive and wrap-round labels with up to four flexibly integrable labelling stations and incorporated quality inspection. Its innovative dialogue function for a hands-off voice control creates real responsivity during machine analysis and process monitoring for full efficiency and productivity all along the line.
Camera-based, servo-controlled container adjustment
Aligning with millimetre accuracy: approximate and fine alignment for a high-precision label application.
Creases and bubbles, misalignment and offset: one of the up to four permanently assembled, easy to replace stations in the HEUFT TORNADO II dynamic without a machine table is equipped with two high-performance cameras, which are safely enclosed and automatically adjustable in height, for the approximate and fine alignment of the cylindrical food jars or bottles to be labelled in order to prevent labelling faults such as these from occurring in the first place. They use inconspicuous container structures such as mould seams or embossing as reference points for the precise servo-controlled rotation of each container so that the labels are applied tidily and without creases with millimetre precision where they belong.
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Wet glue labelling
Applying precisely: exact complete equipment.
Accurately, gently and tidily: the HEUFT TORNADO II dynamic can be equipped with one or more electrically coupled wet glue stations for, among other things, body, collar or neck ring and closure labelling depending on the application. The containers are sent past them after they have been transferred to the carousel and fixed by the centring elements. At the same time the integrated glue segments are covered with an exactly adjustable quantity of glue so that each one of them picks up precisely one label whilst passing.
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Wrap-around labelling
Rotating harmoniously: a precise application all around.
PA perfect fit, carefully and without an offset: special units can be integrated into one or more of the four labelling stations of the HEUFT TORNADO II dynamic easily and flexibly for wrap-around labelling – with individually controllable nozzles which apply fine spots of glue in the right quantity and exactly to the jars or bottles fixed in platforms by means of centring bells. A servo-controlled belt drive rotates the containers harmoniously at a speed which can be specifically regulated for different formats so that the labels can wrap themselves around them completely and precisely.
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Self-adhesive labelling
Applying accurately: perfectly sticking labelling results.
Dynamic, precise and accurate: corresponding units, with which one or more labelling stations in the HEUFT TORNADO II dynamic can be equipped, apply self-adhesive labels exactly. The containers enter the labeller if the container stop which stops the production flow in the case of a malfunction is unlocked. The infeed worm ensures that the gap between them is correct in the course of this before they are taken over by the infeed starwheel and transferred to the machine carousel. This is exactly where the self-adhesive labels are applied precisely and with a close fit.
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Integrated quality check
Checking labelling results: fault detection in the same work process.
Its open design without a machine table gives the semi-modular HEUFT TORNADO II dynamic optimum accessibility and above all plenty of room for the application-specific integration of the most varied technologies, procedures and modules. Many other quality control technologies can also be integrated into the new generation labelling machine in addition to wet glue, wrap-around and self-adhesive labelling and the camera casing which can be swivelled out for a fine container alignment for particularly accurate labelling
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Espulsione dei contenitori difettosi
Prevenire i richiami di prodotto: espulsione affidabile dei contenitori difettosi.
Veloce, attenta e accurata: la più alta precisione nel rilevare i difetti è realmente efficace solo se i prodotti difettosi vengono rimossi subito dopo. I sistemi di espulsione a segmento singolo o a multi-segmento della famiglia HEUFT svolgono questo compito con precisione e attenzione.
Easy brand changes
Changing over without tools: straightforward adaptation with audiovisual assistance.
Highly automated, uncomplicated and fast: the manual effort for the user is kept to an absolute minimum when changing programs to other container brands. The height and position of the machine head adapts just as automatically to the changed container format as do the alignment cameras and detection modules. The same applies to the servo-controlled rotating cam which can be programmed according to the brand and is therefore reproducible at any time so that the time-consuming mechanical replacement of individual cam segments is not necessary. The significantly reduced proportion of change parts can be replaced without tools. The innovative voice dialog function (see below) informs the user in good time when a brand change is due or initiates it directly upon his verbal instructions.
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Hands-off voice control
Simply responsive: efficient dialog function.
Attractive, responsive and efficient: the new generation semi-modular labeller can be operated without any manual intervention and by voice alone in a real dialog with Amanda the virtual assistant – via Bluetooth headsets. Amanda listens to the user, answers questions and speaks to him of her own accord as soon as something needs to be done. For example he hears in good time how many labels are still in the magazine or how long the respective program still needs to run. Verbal instructions for actions such as brand changes or test container programs are implemented directly. The innovative hands-off voice control always keeps the user informed about the situation of the labeller and the entire process in clear language and protects against losses in performance, failures and downtimes actively. This creates full responsivity during machine analysis and process monitoring and sustainably increases the efficiency and productivity of entire filling lines.
Central lubrication
Greasing automatically: reduced maintenance.
Central, automatic and economical: the correct amount of grease is applied to all the moving parts of the labelling machine so that everything always runs like clockwork. The integrated central lubrication system greases the main bearings and the rotary gears for the container platforms and an oil pump the labelling stations. A special labyrinth seal prevents water entering the closed oil system in the course of this. This ensures the durability of all the components sustainably. Complex maintenance work can therefore be dispensed with.
Optional additional functions
Making even more possible: extensions to the range of functions.
The labelling machines with their modular design based on the highly automated HEUFT SPECTRUM II with multi-processing capabilities can be expanded at any time. Thus the range of functions of the HEUFT TORNADO II dynamic dynamic can be optionally extended with numerous additional functions for optimising and checking the labelling and product quality.
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HEUFT SPECTRUM II
Automazione totale: unità di controllo universale per prestazioni ancora più elevate.
Completamente automatica, potente e universale: la famiglia elettronica HEUFT SPECTRUM II assicura la massima affidabilità di rilevamento durante l’ispezione e garantisce la qualità del prodotto e l’efficienza della linea produttiva. Essa è adatta per lavorare con moduli, sistemi e applicazioni diversi e convince grazie al suo elevato grado di automazione.
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HEUFT NaVi
Sapere sempre cosa fare: la guida utente audiovisiva e autoesplicativa.
Intuitiva, audiovisiva e adatta a tutti: non è richiesta alcuna conoscenza precedente per poter lavorare con affidabilità con i sistemi HEUFT SPECTRUM II. L’interfaccia HEUFT NaVi è autoesplicativa e guida l’utente passo per passo.
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The innovative hands-off dialog function creates additional added value during process monitoring, analysis and voice control of the new generation labelling machine.
HEUFT checkPoints
Simply seeing where what has to be done: trouble-free localisation.
Clear, direct and purposeful: the user can cope immediately on the rare occasions when manual intervention is needed. Because eye-catching HEUFT checkPoints make it clear at a glance exactly when it is necessary to take matters in hand in addition to the audiovisual information which the HEUFT NaVi provides. The orange tags with clearly assignable letters are on the device components where intervention may be required. If the worst comes to the worst the HEUFT NaVi shows them on the touchscreen. The HEUFT checkPoints then even optionally flash on the respective component in each case. The problem is located without a long search. This saves time and human resources, shortens standstills and therefore increases productivity.
Open, flexible and durable construction.
Simple maintenance and straightforward retrofitting: optimum accessibility.
Compact, semi-modular and versatile: the HEUFT TORNADO II dynamic is the first labelling machine based on the highly automated HEUFT SPECTRUM II to have a construction without a machine table which provides plenty of space for flexible equipping and retrofitting. Up to four electrically coupled labelling stations can be easily integrated into one and the same machine. Three wet glue units for the collar, back and neck labelling of up to 60,000 containers per hour are just as possible as a combination of wet-glue, self-adhesive and wrap-around labelling including including a camera-based, servo-controlled fine alignment of the containers or AMF. Even then the open design, without a bulky machine table, still provides sufficient space for integrating further modules and components – whether for the direct detection of labelling faults and many other impairments to the packaging and product quality or for an automatic clean in place system.
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HEUFT CleanDesign
Pulire con facilità: costruzione ottimizzata per l’igiene.
Accessibile, pulito e sicuro: il sistema HEUFT CleanDesign rende possibile l’uso dei dispositivi HEUFT in aree sensibili dal punto di vista igienico. Superfici inclinate facilitano la pulizia e prevengono l’accumulo di sporco.
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Tecnologie di rete
Tutto in rete: essere “online” per far crescere efficienza e qualità.
Trasmissione di informazioni in tempo reale, acquisizione dei dati di produzione, analisi della linea e manutenzione da remoto: la rete è la risposta!
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HEUFT rejector
Removing faulty products: the right rejector for all cases.
The labelling machines from HEUFT can be equipped with different rejectors depending on the application. For example, the single-segment HEUFT flip and HEUFT mono rejectors as well as the multi-segment HEUFT DELTA-K and HEUFT DELTA-W systems are ideally suited for rejecting faulty full containers with the HEUFT TORNADO II dynamic..
- semi-modular all-in-one machine of the new generation for high-precision wet glue, self-adhesive and wrap-around labelling
- flexible equipping or retrofitting with up to four stations for a camera-based container alignment, individual labelling and automatic magazine feed
- easy to integrate inspection modules for sustainable quality assurance for full containers
- powerful HEUFT SPECTRUM II platform and HEUFT TORNADO II flex technology for servo-controlled rotating cams which can be programmed according to the brand and are reproducible at any time, accurate labelling results as well as simple, almost fully automatic brand changes
- open design without a machine table for optimum accessibility during changeovers, cleaning and maintenance work
- compact, robust, low-wear construction in accordance with the hygiene-optimised HEUFT CleanDesign
- audiovisual HEUFT NaVi user guidance and innovative hands-off voice control for full overview, responsivity, operational reliability, efficiency and productivity
- online connection for production data acquisition and remote maintenance
- performance range – up to 1,000 containers per hour